HGST HDS724040ALE640 3.5″ hard drive with a storage capacity of 4 TB and featuring a SATA interface. HGST HDS724040ALE640 Deskstar 7K4000 4 TB 3.5″ Internal Hard Drive Serial ATA-600 7200 RPM 64 MB Buffer.
All information about the HGST HDS724040ALE640 hard disk drive: technical parameters, failure symptoms, frequently asked questions, reviews, HDD repair and data recovery.

HGST HDS724040ALE640 Technical Details:
Note: The HGST HDS724040ALE640 is part of the Deskstar 7K4000 series, released around 2012-2013. This was HGST’s flagship high-performance consumer drive, offering 4 TB of storage at 7200 RPM. The 7K4000 series featured 4 platters and 8 heads, delivering excellent capacity and performance. It was one of the first 4 TB consumer drives on the market and became a favorite among NAS and RAID users.
HGST HDS724040ALE640 Hard Drives:
- HDS724040ALE640 – 4 TB SATA 3.5″ Performance Hard Drive, Deskstar 7K4000 series
- Model code breakdown: HDS72 (Deskstar 7K4000 series) + 4040 (4 TB capacity) + ALE640 (SATA 6Gb/s, 64 MB cache)
- Common firmware revisions: 5C0, 5C1, 5E0, 5F0, M5A0
- Capacity in LBA: 7,814,037,168 sectors
- Also known as: Hitachi HDS724040ALE640 (pre-acquisition branding)
- Recommended usage: High-capacity desktop, NAS, RAID, media servers
HGST HDS724040ALE640 Failure Symptoms:
Electrical Failure Symptoms:
- Drive is powered, but shows no sign of function;
- Disk knocking as the motor fails to spin;
- Clicking sound as the heads search or initialize;
- Burnt components on PCB.
Mechanical Failure Symptoms:
- Clicking, grinding sounds;
- Completely quiet due to “motor freeze”;
- Drive spins but produces rhythmic clicking – typical of head failure;
- Occasional “scraping” sound.
Logical Failure Examples:
- Accidental deletion, accidental format, file corruption;
- File system corruption, viruses and malware;
- Partition table loss or MBR/GPT corruption.
Firmware Failure Symptoms:
- Drive powers up but is not recognised;
- Drive recognised wrongly with nonsensical characters;
- Drive freezes during booting up;
- Drive detected with 0 MB capacity.
Bad Platter Area Symptoms:
- Hard disk appears to “hang” or be “sluggish”;
- Constant Cyclic Redundancy Check (CRC) errors;
- Unable to access folders or files;
- Gradual increase of reallocated sector count.
Complex Failure Model
(A combination of two or more of the above failure types)
HGST HDS724040ALE640 Data Recovery & HDD Repair:
Common problems for the HDS724040ALE640 include PCB failure, firmware corruption, and head failure.
PCB Replacement Information:
To replace a faulty PCB, match the following:
- Model number: HDS724040ALE640
- PCB part number: Common numbers include 0A90020, 0A90021, 0A90720
- Main controller IC number: Often 88i9346 (Marvell)
- Firmware revision: e.g., 5C0, 5C1, 5E0
⚠️ Critical Note: You MUST transfer the original ROM chip from the old PCB to the new donor board. Without this, the drive will not function correctly.
Symptom Analysis:
Repair Options by Failure Type:
Frequently Asked Questions (FAQs):
Q: What is the capacity of the HDS724040ALE640?
A: 4 TB (approximately 3.63 TB formatted).
Q: What is the RPM and cache?
A: 7200 RPM and 64 MB cache.
Q: Is this drive good for NAS?
A: Yes, the 7K4000 series was popular for NAS and RAID use. However, ensure your NAS supports 4 TB drives.
Q: What are the 4 TB compatibility issues?
A: 4 TB drives require:
– UEFI BIOS (not legacy BIOS)
– 64-bit operating system
– GPT partition table
Q: Is this drive worth buying today?
A: For legacy system repair, yes. For new builds, modern drives (6TB-20TB) offer better value.
User Reviews & Summary:
Pros:
– 4 TB high capacity for its era
– 7200 RPM performance
– 64 MB cache
– 1 million hour MTBF
– Excellent for NAS and RAID
– Highly reliable
Cons:
– 4 TB may have compatibility issues on older systems
– Discontinued – used only
– 4 platters, 8 heads – more potential failure points
Final Verdict:
The HGST HDS724040ALE640 (Deskstar 7K4000, 4 TB) was a groundbreaking high-capacity performance drive. While now obsolete for primary storage, it remains a solid choice for legacy NAS systems.
Pro Data Recovery Tip: The 7K4000 series is generally reliable, but as with all mechanical drives, monitor SMART attributes regularly, especially 05 (Reallocated Sectors) and C5 (Pending Sectors).